Investigation of correlation between process energy balance and phase shift variation of chatter vibration in spindle speed variation

Shuntaro Yamato, Hirohiko Matsuzaki, Takamichi Ito, Yasuhiro Kakinuma

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

It is widely known that the spindle speed variation (SSV) is an effective technology for chatter suppression, especially in the turning or boring process. Its simple optimal design, however, is not a simple task. In the past, certain research works considered the chatter onset from the perspective of process energy balance in a vibration cycle. The phase shift between previous (i.e., outer modulation) and present vibrations (i.e., inner modulation) of chatter is a key factor in the process energy balance. The SSV can be conceptually interpreted as a technique that continuously perturbs the phase shift between the inner and outer modulations, thereby changing the process energy balance. Simply put, the chatter energy can be controlled by applying the SSV to suppress the chatter. This study investigates the correlation between the process energy balance and phase shift behavior in the sinusoidal SSV through numerical energy simulation. The results indicate that the phase shift at the maximum spindle speed is an important factor to minimize the total energy balance (i.e., to dissipate the chatter energy) in the SSV cycle. This probably corresponds to the fact that the beat vibration tends to occur near the maximum spindle speed in the SSV. The insights gained from this study are anticipated to serve as a guideline for shaping the phase shift profile in the SSV to effectively suppress chatter vibration.

Original languageEnglish
Title of host publicationJSME 2020 Conference on Leading Edge Manufacturing/Materials and Processing, LEMP 2020
PublisherAmerican Society of Mechanical Engineers
ISBN (Electronic)9780791883624
DOIs
Publication statusPublished - 2020
EventJSME 2020 Conference on Leading Edge Manufacturing/Materials and Processing, LEMP 2020 - Virtual, Online
Duration: 2020 Sep 3 → …

Publication series

NameJSME 2020 Conference on Leading Edge Manufacturing/Materials and Processing, LEMP 2020

Conference

ConferenceJSME 2020 Conference on Leading Edge Manufacturing/Materials and Processing, LEMP 2020
CityVirtual, Online
Period20/9/3 → …

Keywords

  • Chatter
  • Correlation
  • Energy
  • Phase shift
  • Spindle speed variation

ASJC Scopus subject areas

  • Industrial and Manufacturing Engineering
  • Mechanical Engineering
  • Mechanics of Materials
  • Materials Science (miscellaneous)
  • Instrumentation

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