Method to decide paths and postures of flat end mill for 5-axis control machining based on minimum cusp height

Tatsuya Hokkyo, Hideki Aoyama, Noriaki Sano

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

Generally, ball end mills are used for free-form surface machining. When machining curved surfaces with large curvature change using ball end mills, it is necessary to use tools with larger curvature of the cutting edges than the maximum curvature of the surface and minute pick feeds or to change tools for fitting the curvature of one part of the surface. However this causes poor machining efficiency. The curvature of the cutting edge of a flat end mill can be fitted to the curvature of a point on machined surfaces by adjusting the tool posture. Therefore, flat end mills can efficiently cut almost all curvature curved surfaces without tool change. This paper proposes two methods for deciding tool posture and tool path for 5-axis control machining based on minimum cusp height. To decide the tool path, one method defines tool paths along isoparametric curved lines, while the other defines tool paths along curved lines along the minimum curvature direction. The basic system was constructed based on the proposed method, and the effectiveness of the proposed method was verified.

Original languageEnglish
Title of host publicationKey Engineering Materials
Pages380-385
Number of pages6
Volume523-524
DOIs
Publication statusPublished - 2012
Event14th International Conference on Precision Engineering, ICPE 2012 - Hyogo, Japan
Duration: 2012 Nov 82012 Nov 10

Publication series

NameKey Engineering Materials
Volume523-524
ISSN (Print)10139826

Other

Other14th International Conference on Precision Engineering, ICPE 2012
CountryJapan
CityHyogo
Period12/11/812/11/10

Fingerprint

Machining

Keywords

  • 5-axis machine
  • CAM
  • Minimum cusp height
  • Tool path
  • Tool posture

ASJC Scopus subject areas

  • Materials Science(all)
  • Mechanics of Materials
  • Mechanical Engineering

Cite this

Hokkyo, T., Aoyama, H., & Sano, N. (2012). Method to decide paths and postures of flat end mill for 5-axis control machining based on minimum cusp height. In Key Engineering Materials (Vol. 523-524, pp. 380-385). (Key Engineering Materials; Vol. 523-524). https://doi.org/10.4028/www.scientific.net/KEM.523-524.380

Method to decide paths and postures of flat end mill for 5-axis control machining based on minimum cusp height. / Hokkyo, Tatsuya; Aoyama, Hideki; Sano, Noriaki.

Key Engineering Materials. Vol. 523-524 2012. p. 380-385 (Key Engineering Materials; Vol. 523-524).

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Hokkyo, T, Aoyama, H & Sano, N 2012, Method to decide paths and postures of flat end mill for 5-axis control machining based on minimum cusp height. in Key Engineering Materials. vol. 523-524, Key Engineering Materials, vol. 523-524, pp. 380-385, 14th International Conference on Precision Engineering, ICPE 2012, Hyogo, Japan, 12/11/8. https://doi.org/10.4028/www.scientific.net/KEM.523-524.380
Hokkyo, Tatsuya ; Aoyama, Hideki ; Sano, Noriaki. / Method to decide paths and postures of flat end mill for 5-axis control machining based on minimum cusp height. Key Engineering Materials. Vol. 523-524 2012. pp. 380-385 (Key Engineering Materials).
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