Prediction of tool wear and tool failure in milling by utilizing magnetostrictive torque sensor

Hideki Aoyama, Ichiro Inasaki, Ichiro Suda, Hiro Ohzeki

Research output: Chapter in Book/Report/Conference proceedingChapter

2 Citations (Scopus)

Abstract

In this paper, development of a sensor for detecting cutting torque in milling processes is described, and methods for predicting tool wear and detecting tool failure are proposed. The developed sensor detects cutting torque by using magnetostrictive effect. The specific structure to detect cutting torque without influence of axial force and radial force is given and the torque sensor with the proposed structure is developed. Tool wear is predicted according to originally defined specific cutting force that is derived from cutting area and cutting torque. In order to derive cutting area, a mathematical model for milling processes is constructed. Tool failure is detected by observing the peak value of cutting torque caused by each cutting edge.

Original languageEnglish
Title of host publicationTechnical Paper - Society of Manufacturing Engineers. MR
PublisherSME
Publication statusPublished - 1998
EventProceedings of the NAMRX XXVI Conference - Atlanta, GA, USA
Duration: 1998 May 191998 May 22

Other

OtherProceedings of the NAMRX XXVI Conference
CityAtlanta, GA, USA
Period98/5/1998/5/22

Fingerprint

Torque
Wear of materials
Sensors
Milling (machining)
Mathematical models

ASJC Scopus subject areas

  • Engineering(all)

Cite this

Aoyama, H., Inasaki, I., Suda, I., & Ohzeki, H. (1998). Prediction of tool wear and tool failure in milling by utilizing magnetostrictive torque sensor. In Technical Paper - Society of Manufacturing Engineers. MR SME.

Prediction of tool wear and tool failure in milling by utilizing magnetostrictive torque sensor. / Aoyama, Hideki; Inasaki, Ichiro; Suda, Ichiro; Ohzeki, Hiro.

Technical Paper - Society of Manufacturing Engineers. MR. SME, 1998.

Research output: Chapter in Book/Report/Conference proceedingChapter

Aoyama, H, Inasaki, I, Suda, I & Ohzeki, H 1998, Prediction of tool wear and tool failure in milling by utilizing magnetostrictive torque sensor. in Technical Paper - Society of Manufacturing Engineers. MR. SME, Proceedings of the NAMRX XXVI Conference, Atlanta, GA, USA, 98/5/19.
Aoyama H, Inasaki I, Suda I, Ohzeki H. Prediction of tool wear and tool failure in milling by utilizing magnetostrictive torque sensor. In Technical Paper - Society of Manufacturing Engineers. MR. SME. 1998
Aoyama, Hideki ; Inasaki, Ichiro ; Suda, Ichiro ; Ohzeki, Hiro. / Prediction of tool wear and tool failure in milling by utilizing magnetostrictive torque sensor. Technical Paper - Society of Manufacturing Engineers. MR. SME, 1998.
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