The effect of the surface roughness of substrate on fatigue strength of thermally sprayed steel with Ni-based self-fluxing alloy

Hiroyuki Akebono, Hidehiko Makida, Jun Komotori, Masao Shimizu, Masahiro Fukumoto

Research output: Contribution to journalArticle

2 Citations (Scopus)

Abstract

To investigate the effects of the surface roughness of substrate on fatigue properties of a thermally sprayed specimen, three types of substrates with different surface roughness were prepared. After thermal spraying, two types of post heat treatments (fusing) were performed by an induction heating system and a vacuum furnace. Then rotational bending fatigue tests were carried out. Two types of fatigue fracture mechanisms were observed; in the former was an interface delamination mode and in the latter was a coating fracture mode. In the case of the interface delamination mode, substrate roughness strongly affected the fatigue strength of the sprayed specimen; the rougher the substrate surface, the higher the fatigue strength. This is because rougher substrate leads to higher adhesive strength between the coatings and the substrate. In the case of the specimen failure in the coating fracture mode, the surface roughness of the substrate had no remarkable effect on the faigue strength of the sprayed specimen.

Original languageEnglish
Pages (from-to)1709-1716
Number of pages8
JournalNihon Kikai Gakkai Ronbunshu, A Hen/Transactions of the Japan Society of Mechanical Engineers, Part A
Volume70
Issue number12
Publication statusPublished - 2004 Dec

Fingerprint

Steel
Surface roughness
Substrates
Fatigue of materials
Delamination
Coatings
Vacuum furnaces
Thermal spraying
Induction heating
Fatigue strength
Adhesives
Heat treatment

Keywords

  • Fatigue
  • Fracture Mechanism
  • Fusint Time
  • Ni-Based Self-Fluxing Alloy
  • Surface Roughness

ASJC Scopus subject areas

  • Mechanical Engineering

Cite this

The effect of the surface roughness of substrate on fatigue strength of thermally sprayed steel with Ni-based self-fluxing alloy. / Akebono, Hiroyuki; Makida, Hidehiko; Komotori, Jun; Shimizu, Masao; Fukumoto, Masahiro.

In: Nihon Kikai Gakkai Ronbunshu, A Hen/Transactions of the Japan Society of Mechanical Engineers, Part A, Vol. 70, No. 12, 12.2004, p. 1709-1716.

Research output: Contribution to journalArticle

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